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| Monthly Tech-Tip from Tony HansenI will send practical posts like these (from thousands I maintain). No ads or tracking. The first email will provide one-click unsubscribe. Signup is being email-bombed by bots. For now, please subscribe inside your insight-live.com account. BlogThis talc artware body looked white...Until I put it beside a cone 04 porcelain!
On the right is L213, a body made using Texas talc and Kentucky ball clay. On the left is L3778H, a translucent cone 6 porcelain made using Grolleg kaolin, Nepheline syenite and silica. These test tiles were in the same cone 04 firing. Since both of these bodies have similar porosities and fired strengths at cone 04, does that mean one could use the porcelain? It appears the answer is yes. Why is that again? Because low-temperature artware clay doesn’t need vitrification; all the bodies are porous. Context: Artware Monday 24th August 2026 Why is spodumene so expensive?
Industrial spodumene is found in massive quantities across major mining regions like Australia, Africa, and North America. Yet if this 1.5kg rock was pure spodumene, it could be ground and sold for $45 (prices at ceramic suppliers in UK, US and Australia are about $31-35/kg in June 2026). The actual mining commodity price is US$2,100/tonne, pricing this rock at $3. That means finely ground ceramic spodumene is currently selling for 10+ times the mine/concentrate price. The battery industry is responsible; it has effectively repriced a ceramic feldspathic mineral as "lithium ore"! Context: Why is tin oxide.., Why Petalite and Spodumene.., How to make Spodumene.. Monday 24th August 2026 Why is tin oxide so expensive?
This social media post is a little shocking: tin oxide at 1/5th the cost! I assume it is cheaper there because South American consumers are much closer to the tin-production and industrial-chemical supply chain. In North America, a potter is often buying a specialty imported ceramic material that has passed from the mine to the smelter/refinery, then the chemical manufacturer, then the importer, then the ceramic-material wholesaler, then the pottery supplier who repackages it into small sizes, documents it with an SDS and carries it on slow-moving inventory. Those services are legitimate costs, but they can dwarf the actual processing cost of converting tin into tin oxide. That being said, other materials share similar costs, why are they so much less expensive? Context: Why is spodumene so.. Monday 24th August 2026 Step 1 of a speckled dolomite matte at cone 6 oxidation:This result is good enough to prove it is doable
I am looking to match the reduction-fired dolomite matte mug on the right, but in cone 6 oxidation. I must duplicate the glaze color and surface character. But more difficult is the speckle size, color, density and edge bleeding. The speckle is the biggest challenge, but I met that by making my own by mixing the body and G2926B glossy glaze 50:50 and adding 10% black stain. Then I slurry it, dry it, fire it in a crucible (which I make from L4404A with an L3693E liner), crush it by hand using my shusher and screen it. I am using G2934 cone 6 magnesia matte as the glaze on this mug on the left. I add 0.5% minus 20 mesh speck to achieve this result. The next step in this project is to sieve out the smallest specks, switch to the G2934 matte glaze in the speckle recipe (the specks are too shiny here), and switch to dark brown stain instead of black. I will also need to control the degree to which the specks bleed at their edges (by adjusting the glaze:body ratio) and tune the degree of matteness (by adjusting cooling speed of the kiln). A small amount of green or blue stain is also needed to match the glaze color. There is no question that an authentic reproduction is possible; methodical testing with good records is the key to accomplishing that. Context: Making your own crucibles.., Reduction speckle A product.., Blue stain in a.., Making my own home-made.., Reduction Speckle, Magnesia Matte Sunday 23rd August 2026 Cone 10R Grolleg porcelainvs American ball clay/kaolin porcelain
Typical pottery porcelains are variations on the traditional triaxial body and commonly contain around 50% clay, either kaolin, ball clay or a mixture. Since the clay fraction is normally the largest source of iron and titanium impurities, its purity has a major influence on fired whiteness—especially in reduction. Context: Grolleg Kaolin, Tile #6 Kaolin, Primary Clay, Porcelain Saturday 22nd August 2026 G2934 plus 10% silica actually flows more
Until now, I thought magnesia matte glazes need high Al2O3 and a low Si:Al ratio. But this melt flow test suggests otherwise. The cone 6 glaze on the left (A) is close to my usual target of 0.4 MgO, 0.1 B2O3 and a ratio of 6:1 (approaching ceramic tile proportions). It is thus a classic high-MgO / higher-Al2O3 magnesia matte. The melt's high viscosity, limited flow, and phase separation produce the very fine surface texture. Context: Calcia vs Magnesia matte.., Magnesia Matte, GLC, Calcia Matte Saturday 22nd August 2026 Mix a cone 6 porcelain test:Step 1: Conquer the mental block
This is L4588 red burning porcelain. I got the idea after coffee break and was rolling and pressing specimens right after lunch. How? The major reason is not being intimidated by mixing body and glaze tests. Another is having all the tools and materials close at hand (shown here). Third is a good record-keeping system where I make sure to enter results, notes, pictures and links to related tests at every stage of a project.
Context: Formulating a Porcelain, Mason 6021 Red Stain, Cone 6 Grolleg porcelain.., Polar Ice Porcelain with.. Thursday 20th August 2026 Silica in porcelain recipes kills two birds with one stone:To demonstrate, here's what happens when you leave it out
This body is 70:30 kaolin:feldspar (fired at cone 6 with glaze G2926B). The fired body has a vitreous porcelain-like surface. But, this dense craze pattern indicates a very serious fit problem. The COE (thermal expansion) of this body is much too low. There isn't a glaze-fix solution to this. Reformulating it enough to fit, while maintaining the firing characteristics, would be well beyond the expertise, material availability and budget of any typical pottery or manufacturer. All that work would just boil down to "compensating for an unusually low-expansion body". Adding quartz to the body to raise its COE is the appropriate conventional solution. An initial test would be to substitute 25 of the kaolin for 200 mesh silica. It is refractory, and while the finer particles will be dissolved by the feldspar, enough of the larger pure quartz ones will remain to impose their very high COE on the fired matrix. Context: Formulating a Porcelain, Porcelain Thursday 20th August 2026 How much powder is in a jar of ceramic glaze?Here is how to calculate that.
In order to add 0.5% of CMC gum to this glaze I need to calculate the water content to know how much powder is present. Other scenarios for this are adding Frit 3135 to cone6ify a cone 10 glaze, adding stain to color it, adding zircon to opacify it. Context: LOI Density Water Content.., Control gel using Veegum.., This underglaze is too.., Water Content Tuesday 18th August 2026 Rising prices are putting potters at a crossroads:DIY and documented testing are your insurance
The ceramic materials we depend on are no longer commodities we can assume will always be cheap and available. Lithium materials can suddenly multiply in price. Cobalt colorants can double. A familiar plaster can disappear. Zircon and stains can jump with global mineral markets. Products made from these (e.g. glazes, underglazes) follow suit. And freight can make even inexpensive clay expensive. Context: Supply chain crises hit.., The demise of USG.., A reason for DIY.., Clay is dirt Glaze.. Friday 14th August 2026 |